Coolmax CF-350B Service Manual

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Summary of Contents

Page 1 - Date: 01/11/2002

ELECTRA CONSUMER PRODUCTS LTDVersion 1.0Date: 01/11/2002

Page 2 - TECHNICAL AND SERVICE MANUAL

OPERATING RANGENOTES:1. Rating conditions ISO DIS 5151Cooling: Indoor: 27qC (80qF) DB 19.5qC(67qF) WB Outdoor: 35qC (95qF) DB Heating: Indoor : 20qC(7

Page 3 - HPI Series Features

Notes: 1. All temperatures are in Celsius Degrees.2. All data are for nominal compressor frequency, and high indoor fan speed.WNG-9 INV R-22 Cooling P

Page 4

Notes: 1. All temperatures are in Celsius Degrees.2. All data are for nominal compressor frequency, and high indoor fan speed.WNG-9 INV R-22 Heating P

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Notes: 1. All temperatures are in Celsius Degrees.2. All data are for nominal compressor frequency, and high indoor fan speed.WNG-11 INV R-22 Cooling

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Notes: 1. All temperatures are in Celsius Degrees.2. All data are for nominal compressor frequency, and high indoor fan speed.WNG-11 INV R-22 Heating

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ø70.0AIR OUTLET190AIR INTAKEAIR INTAKETUBING WALL OPENING(FOR REAR ROUTING)TUBING WALL OPENING(FOR REAR LEFT ROUTING)810ø70.093.093.0810.0167.5MOUNTIN

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COMPRESSORMUFLERVALVEINDOOR COILOUTDOOR COILFILTERFILTERCAPILLARYREVERSE VALVEOUTDOOR UNITINDOOR UNITCOOLING MODEL SYSTEM DIAGRAMWNG-9INVBLJ/GC-9INV

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VALVEINDOOR COILOUTDOOR COILFILTERFILTERCAPILLARYREVERSE VALVEOUTDOOR UNITINDOOR UNITCOOLING MODELSYSTEM DIAGRAMWNG-9,11INVBLJ/ONG3-9,11INV R407CHEATI

Page 10 - Last update: 02/11/2002 2.7

CLKM1To metal casingPower supply~ 230V 50HZRedBlueY/GBrown3(N)5(COMM)4(L)BrownBlueY/GNL2“LINE IN”A/CCOMM“LINE OUT”TB2ENCODER1UF 400VcapacitorN1 N3TB43

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BlackBlueBlackWP10 P15NLVURedBrown4BrownEARTHCOMMCOMMBlueHPI POWER FILTER PCBNN-FL-FLN_COMMCOMMNRedN/3L/4Y/GC/551 2P19P6P4HPI ODU PCB3UF/450VAC CAPP1

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TECHNICAL AND SERVICE MANUALCONTENTS1. FEATURES ... 12. SPECIFICATIONS &

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1 General Functions and Operating Rules The HPI SW is parametric. All parameters are shown in Blue color and with Italic style [parameter]. The param

Page 14 - HPI Inverter Serie

1.2.3 Compressor Starting Control FrequencyTimeMin 10 Minutes 1MinuteStep 1Step 3 1MinuteStep 21.2.4 Minimum On and Off Time 3 minutes. 1.3 Indoor Fa

Page 15 - Outline dimensions

1.5 Reversing Valve (RV) Control Reversing valve is on in heat mode. Switching of RV state is done only after compressor is off for over 3 minutes.

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4.2 Hot Keep Function When starting the unit in heat mode, indoor fan remains off until indoor coil temperature is over 35 degrees. When compressor is

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7.2 Indoor Coil over Heating Protection NormalStop-RiseHzDown1HzDown2Stop-CompresorICTOH1ICTOH2ICTOH3ICTOH4ICT7.3 Compressor over Heating Protection

Page 18 - HPI IDU PCB

7.4 Compressor over Current Protection NormalStop-RiseHzDown1HzDown2Stop-CompresorCCROC1CCROC2CCROC3CCROC4CCR7.5 Outdoor Coil Deicing Protection 7.5.

Page 19 - HPI ODU PCB

7.5.2 Deicing Protection Procedure COMPRVOFANONOFFHEATCOOLONOFFT1 T2T3 T3T1120Thresholdmax. 12 minutesDTOCTT1 = 36 seconds, T2 = 36 seconds, T3 = 6 s

Page 20 - Last update: 02/11/2002 7.1

9 On Unit Controls and Indicators 9.1 Indoor Unit Controller Controls and Indicators STAND BY INDICATOR 1. Lights up when the Air Conditioner is co

Page 21 - Control Function

10 Jumper Settings 10.1 Indoor Unit Controller 0 = Open Jumper (disconnect jumper). 1 = Close Jumper (connect jumper). Self test Jumper – J1OPERAT

Page 22 - 4 Heat Mode

11 Self Test 11.1 Indoor Unit Controller Self Test To initiate self test, the following steps should be taken: 1. Disconnect All AC power to IDU. 2. I

Page 23 - 7 Protections

HPI Series Featuresx Single split AC Inverter x R-22 and R407c models x Lego concept (R407c only) x Wide dynamic range x Energy saving x Very low

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Built In Test Stepping Sequence is as following: STEP 0: LEDS TEST x Check all LEDS by observing blinking operation of all LEDS. x Press

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x Press Mode button once to proceed to step 8. STEP 8: RAT SHORT/DISCONNECT TESTS x COOL LED is turned on if RAT is passed, otherwise HEAT LED is turn

Page 26 - 8 Clock

STEP 15: WATCHDOG TEST x All LEDS blink and IDU will RESET into normal operating mode. STEP 16: REMOTE CONTROL TEST x Press Remote control ON button t

Page 27 - Last update: 02/11/2002 7.8

6. Insert Test Jumper on JP2 (PIN5 and PIN6). 7. Apply AC power to ODU. Built In Test Stepping Sequence is as following:STEP 0: SIX-COMPRESSOR CONTROL

Page 28 - 10 Jumper Settings

STEP 4: JP3, TSUCT SHORT/DISCONNECT and COMPRESSOR TURN-OFF. x FAULT LED is turned on STEADY if TSUCT is “PASS”. Otherwise blinks to indicate shorted

Page 29 - 11 Self Test

The coding method will be as follow: Heat led will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool led will blink d

Page 30 - Last update: 02/11/2002 7.11

When system enters diagnostics mode (through IDU communication), the last fault code will be displayed even if the system has recover from that fault.

Page 31 - Last update: 02/11/2002 7.12

12.5 Going out of Diagnostics Any remote control command received during diagnostics will cause unit to exit diagnostic mode. SW Parameters Indoor Uni

Page 32 - Last update: 02/11/2002 7.13

Outdoor Units SW Parameters R-22 R407c GC-9 GC-11 ONG3-9 ONG3-11 GC-18 Minimum Frequency 33 20 Maximum Frequency 120 120 Step 1 60

Page 33 - Last update: 02/11/2002 7.14

A/C FailuresSYMPTOM PROBABLE CAUSE CORRECTIVE ACTION1 Power supply indicator (Red LED) does not light up.No power supply Check power supply, if power

Page 34 - 12 Diagnostics

HPI Inverter SeriesSpecifications & Operating RangeLast update: 02/11/2002

Page 35 - Last update: 02/11/2002 7.16

Indoor Electronics Trouble Shooting 1Thermistors failures of all typesCheck The

Page 36 - Last update: 02/11/2002 7.17

No. Part No. Name Total Quan. Version1 4518647 Grill A 1 11A 4519364 Grill B 1 12 4518648 Display panel 1 13 4519419 Display 1 14 4518665 Air Filter

Page 37 - SW Parameters

HPI Inverter SeriesSpare Parts List & ExplodeedLast update: 02/11/2002 9.2

Page 38 - ContensContens

S/N Part No. Description Unit1 4516158 Cover panel Painting assy 12 372332 Fan cover 13 436358 L. lifter 14 4520249 front panel paint assy 15 4516907

Page 39 - A/C Failures

      HPI Inverter SeriesSpare Parts List & ExplodeedLast update:

Page 40 - Last update: 02/11/2002 8.2

S/N Part No. Description Unit1 4516158 COVER PANEL PAINTING ASSY. 12 372332 FAN COVER 13 436358 L. LIFTER 14 4520249 FRONT PANEL PAINT ASSY. 15 451690

Page 41 - Last update: 02/11/2002 9.1

      HPI Inverter SeriesSpare Parts List & ExplodeedLast update

Page 42 - Last update: 02/11/2002 9.2

PRELIMINARYPRELIMINARY61 3DUW1R 'HVFULSWLRQ 8QLWD )URQWSDQHO$E )URQWSDQHO% $LU,QOHW5LQJ 3DLQWLQJ,QVX

Page 43 - Last update: 02/11/2002 9.3

PRELIMINARY1b 2 3 4 51a3231678 91011ONG3-9/11 INV R407C302928 27 2526 24191213141821201516172223HPI Inverter SeriesSpare Parts List & ExplodeedLas

Page 44 - 

Inverter Series Programming & Operating ManualContens

Page 45 - Last update: 02/11/2002 9.5

Item ModelFunction CoolingHeatingCapacity Kal/hr2750(775-3270) 3610(775-4300)Btu/hr10910(3070-12960) 14322(3070-17050)W3200(900-3800) 4200(900-5000)To

Page 47 - PRELIMINARY

Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating ManualContens

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Preliminary technical data of new HPI product under development  :1*21*,195& :1*21*,195&&RROLQJ&DSDFLW

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Programming & Operating Manual

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Inverter Series Installation InstructionContens

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Inverter Series Installation Instruction

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Inverter Series Installation Instruction

Page 67 - Installation Instruction

3.PXD/ONG3 9INV,11INV R407C  3;'21*,195& 3;'21*,195&&RROLQJ&DSDFLW\ N: ᧤᧥ ᧤

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Inverter Series Installation Instruction

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Inverter Series Installation Instruction

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Inverter Series Installation InstructionContensContens

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Inverter Series Installation Instruction

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Inverter Series Installation InstructionContens

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4. PXD18/K18/WMN18-GC18RC INV R407C  :01*&,195&&RROLQJ&DSDFLW\ N: &RROLQJ&23 :: +HDWLQJ&

Page 74

 3;'*&5&,195&&RROLQJ&DSDFLW\ N: ᧤᧥&RROLQJ&23 :: +HDWLQJ&DSDFLW\ .: ᧤

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